Used Cushion Tire Forklift Carlsbad - Forklift trucks are commonly classified by the kind of work they complete as well as the kind of tire they use. Pneumatic and cushion tires provide the 2 distinct forklift classifications.
There are drawbacks and benefits to both pneumatic and cushion forklift tire options. The cushion tire benefits and drawbacks can only be understood in the context of what the pneumatic tire offers in terms of forklift operation.
Forklift Tire Classifications
Cushion Tires
Cushion tires are made up of either smooth or treaded solid rubber and are designed around a metal ring or baseband. Cushion tires cost less to make and are easier to take care of. This type of tire is made to work on smooth surfaces such as indoor concrete floors and loading docks. These tires are designed to maneuver well within tight locations, due to their specific turning radius. Cushion tires also allow the forklift to sit closer to the ground. The advantage of a lower forklift is the increased vertical clearance when compared to forklifts with pneumatic tires. It is important to note that cushion tires do not offer as much traction compared to pneumatic models and this is noticeable on wet locations and outdoor surfaces.
There are many jobs suitable for cushion tire forklifts such as unloading shipments, transporting items to and from the loading areas, order picking, unloading inventory and more.
Pneumatic Tires
Pneumatic tires, on the other hand, are primarily designed to operate in rougher terrain, with uneven surfaces. These tires have two categorizations:
The main difference with these categories is that the standard air pneumatic tires consist of a layered rubber design filled with air and the solid resilient pneumatic type is made completely out of rubber.
For locations with uneven surfaces and unpaved ground, pneumatic tire forklifts are prime choices. The solid resilient pneumatic forklift tires are best used in areas such as lumber yards or junkyards and construction sites where there may be sharp metal items on the ground which could puncture the tires.
Benefits of Cushion Tire Forklifts
Forklifts that use cushion tires are a wise option for interior and exterior locations that feature smooth surfaces. The forklift designed for use with cushion tires, is intended to be used mostly indoors, with some limited outdoor use. Warehousing applications and manufacturing facilities often rely on cushion tire forklifts. Work which requires forklift operations in tight areas, such as narrow aisles, are ideal for the use of a cushion tire forklift.
Some benefits of using a cushion tire forklift over a pneumatic tire forklift are:
1) Maneuverability
Since cushion tire forklifts do not need to house a larger internal combustion engine, they are more compact and easier to maneuver.
2) Lower Clearance
Indoor cushion tire forklifts have lower clearance compared to pneumatic models; allowing the machine to travel easier through doorways and around lights or sprinkler obstacles.
3) Durability
With little to no risk of a tire puncture, cushion forklift models are easy to maintain and ultra-durable.
4) Quiet
Cushion tire forklifts do not use an internal combustion engine and instead rely on a battery or fuel cell, making them significantly quieter than their propane or diesel cousins.
5) Environmentally Friendly
Powered by electricity instead of relying on an internal combustion engine enables cushion tire forklifts to make zero dangerous emissions.
Forklift Tire Choice
The forklift frame typically depicts whether a cushion tire or a pneumatic tire will be utilized. Axles and tires are specific to a forklift frame and lifting capacity. Most forklift manufacturers design forklifts to operate safely with specific wheels and tires, namely cushion tires or pneumatic tires. Because of this, it is more useful to choose the best forklift type, considering the type of tires the forklift will require and how it fits the job application, rather than attempting to modify the forklift by choosing the right tire for the application.
Workplace Applications
Suitable Work Applications for Cushion Tires
There are many work applications suitable for using cushion tire forklift models. If the majority of the load lifting, transporting and placing will occur indoors or with only moderate outdoor usage on smooth surfaces, then cushion tires are likely the best option.
Forklifts fitted with cushion tires often have a smaller frame and sit much lower to the ground than forklifts fitted with pneumatic tires. This compact design facilitates easier clearance through doorways and overhead obstacle avoidance. However, cushion tire forklifts also have less clearance to the ground which can result in cushion tire forklifts getting easily hung up on outdoor obstacles where the surface is not cleared or even. One solution to this problem is to fit the cushion tire forklift with traction tires on the front of their forklifts. Traction based tires will function in rough terrain environments that have wet surfaces, packed gravel and asphalt. Traction tires are not used on dirt or grass locations and need to be installed on opposite sides, the drive and steer axles.
The smaller turning radius on the cushion tire forklifts is one of their main advantages. This makes cushion tire forklifts ideal for warehouses and manufacturing facilities that have less space. Areas that are designed with narrow aisles such as warehouse facilities will enjoy the tighter turning radius offered with cushion tire forklift models. Pneumatic tire forklifts are more expensive and less available compared to cushion tire forklifts.
Suitable Work Applications for Pneumatic Tire Forklifts
Outdoor applications working on gravel benefit from pneumatic tire forklift models thanks to the air in their tires. Some interior locations may utilize pneumatic tire forklifts; however, they do not offer a small turning radius or the lower clearance and maneuverability that the cushion tires provide. Of course, they are often powered by internal combustion engine so do produce harmful emissions which are not recommended for normal indoor use. With a wider base and longer frame in comparison to cushion tire models, pneumatic tire forklifts are for use mainly outdoors.
Of the two types of pneumatic tires, the solid pneumatic tire is more expensive than the air pneumatic tire. The solid pneumatic tire has no air inside and is made from solid rubber. This design makes the tire stronger against punctures or gouges. These solid pneumatic tires are best for scrap yards and lumber yards where the possibility of running over sharp metal scrap and debris, such as nails, in greatly increased. Air-filled pneumatic tires work well on gravel and asphalt exterior surfaces. However, air pneumatic tires are susceptible to being punctured or gouged. Due to their susceptibility for getting gouged or punctured, the work location must be free from sharp debris before driving the air pneumatic tires. Air tires are also known to give a bouncy ride, contributing to operator discomfort and fatigue. It is possible to foam fill the pneumatic forklift tires for a smoother ride. The foam filling option creates a more even ride compared to the solid pneumatic tires or the bounciness of the air-filled pneumatic tires. Flat tires can be filled with foam to keep them more durable and prevent flats. It takes roughly three days to fill and cure an air pneumatic tire with foam.
Difference in Load Capacity
The load capacity on for pneumatic tire forklifts and cushion tire forklifts are fairly equal. Some electric powered cushion tire forklifts do have lift limits. However, cushion and pneumatic tire forklifts can basically be obtained with just about any load capacity. These machines come in different load capacities from under 2000 lbs. to over 200,000 lbs. depending on your application.
Cushion Tire Forklift PDF